Item to be produced: parts made with high-quality stainless steel, parts that normally require a first molding with a hydraulic press and then must be further processed with a mechanical press using expensive automation systems. Therefore, this process often requires at least one intermediate warehouse with long wait times and increased costs.
Why chose FORMITALY?
DM130 LINE Press of FORMITALY is the ideal solution:
- It has one interlocutor for the entire process and, therefore, reduces the costs of the entire system.
- It is a compact machine that works simultaneously with both mechanical and hydraulic presses; it is supplied with one set of 5 progressive dies seamlessly integrated with the machine
- It decreases wait time.
- It produces a finished product at the end of one cycle that no longer requires further processing.
- No intermediate warehouses are needed.
- It only has one transfer system for the entire line, which optimizes and increases the speed and carrying capacity.
- Less maintenance is required compared to production with two different lines.
- There are safety protections and CE certifications for the entire line.
A transfer system with a higher performance in terms of velocity and carrying capacity, which increases productivity by 10-15% with peaks of 20% for some types of molding. This allows for the perfect integration of the entire line.
Power: 1300 tons
Hydraulic Cushion: 150 tons
Strokes Per Minute: up to 22
MIBA (AUSTRIA)
Item to be produced: sintered products by metal powder. The compacted part is sintered at a temperature of up to 1350° to ensure the greatest precision. They are pieces for car engines, transmissions, steering systems, brakes, and exhaust systems.
Why chose FORMITALY?
Our DM500 LINE is the perfect solution because:
- In order to address the problem, we studied, built, and provide not just the right press, but also the entire line including the transfer system, handling line, and loading-unloading process.
- It cuts down lengthy wait time.
- We have much experience in sintering production with our specific combination of hydraulic and mechanical presses.
- It has one interlocutor for the entire process and, therefore, reduces the costs of the entire system.
- It has the same energy requirements as those of a standard line.
- Less space is occupied inside the factory.
- Less maintenance is required compared to production with two different lines.
Power: Mechanical Slide 500 tons. Hydraulic die-set with up to 7 adjustable power movements.
Strokes per minute: up to 22
DEVILLE (FRANCE)
Item to be produced: Car parts with very thick, high-strength steel. DeVille is the official supplier for Renault, so high-quality products are needed. A reliable machine that could work for 24 hours was requested with the flexibility of working with different items.
Why chose FORMITALY?
Our LEVER 4 of FORMITALY is the perfect choice:
- High-quality products designed for the tolerance required by the client and Renault company.
- High quality deformation of complex edges or borders.
- Production Flexibility, for example, easiness in coining.
- Reduction of impact velocity that increases the life of the die.
- Decrease in required die maintenance.
- Less noise and vibration, which improves labor conditions.
Power: Mechanical slide: 400 to 800 tons
Strokes Per Minute: up to 80
ELECTROLUX (SWEDEN)
Item to be produced: parts made with high-quality stainless steel, parts that normally require a first molding with a hydraulic press and then must be further processed with a mechanical press using expensive automation systems. Therefore, this process often requires at least one intermediate warehouse with long wait times and increased costs.
Why chose FORMITALY?
Combi Press of FORMITALY is the ideal solution:
- It has one interlocutor for the entire process and, therefore, reduces the costs of the entire system.
- It is a compact machine that works simultaneously with both mechanical and hydraulic presses and is supplied with one set of 5 progressive dies seamlessly integrated with the machine.
- It cuts down lengthy wait time.
- It takes only 10 minutes to change the dies.
- It produces a finished product at the end of one cycle that does not require further processing.
- No intermediate warehouses are needed.
- It has only one transfer system for the entire line, which optimizes and increases the speed and carrying capacity.
- It has the same energy requirements as those of a standard line.
- Less space is occupied inside the factory.
- Less maintenance is required compared to production with two different lines.
A Transfer system with a higher performance in terms of velocity and carrying capacity, which increases productivity by 10-15% with peaks of 20% for some types of molding. This allows for the perfect integration of the entire line.
Power: Hydraulic Slide: 800 tons – Hydraulic Cushion: 500 tons – Mechanical Slide: 630 tons
Size of the Bolster: Hydraulic: 1300 x 1600 mm – Mechanical: 5200 x 1600
Strokes per minute: up to 13